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Foundry Applications

Comprehensive solutions for all foundry molding processes. Our specialized additives are engineered to optimize performance across manual, high-pressure, and automated molding lines.

Molding Process Solutions

Tailored additive solutions for every foundry molding process

Manual Molding

Traditional hand-molding processes requiring consistent binder performance

Key Challenges:

  • Variable compaction
  • Moisture control
  • Consistent strength

Our Solution:

Solobond natural bentonites provide reliable binding with excellent workability

High-Pressure Molding (HPML)

Automated high-pressure systems demanding superior green strength

Key Challenges:

  • High compaction forces
  • Rapid cycle times
  • Dimensional accuracy

Our Solution:

Solobond Ultra delivers enhanced strength and thermal stability

Jolt-Squeeze Molding

Semi-automatic molding with moderate pressure requirements

Key Challenges:

  • Balanced properties
  • Cost efficiency
  • Consistent quality

Our Solution:

Solobond 65 offers optimal performance-to-cost ratio

Vertical Flaskless

Advanced automated systems with high throughput demands

Key Challenges:

  • Extreme pressures
  • Rapid demolding
  • Surface quality

Our Solution:

Solobond Premium provides maximum strength and surface finish

Foundry Process Flow

Understanding where our additives optimize your foundry operations

Molding Process Integration
1

Sand Preparation

Bentonite addition and mixing for optimal binding

2

Mold Formation

Pattern compaction with enhanced green strength

3

Metal Pouring

Lustrous carbon formation for surface protection

4

Sand Reclamation

75-90% reusability for cost efficiency